The foam will dull the blade. For the Mouthplate, if you can't find stiffened felt you can use plastic pattern sheets in place of the stiff felt listed on the Puppet Project pattern. Be sure to snip off the very tip of the sharp corners. This will help make sure a hole is not created in the puppet's mouth over time.. Learn to design, pattern and fabricate foam puppets with master puppet maker BJ Guyer (Muppet's Wizard of Oz, Glee, Crank Yankers).
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Project Puppet offers DIY puppet patterns, puppet-building supplies, and custom puppet design and construction services. Build your own puppet character with our expertly-crafted patterns, or have us design and deliver a television-quality custom-made puppet for your next project or production.. Here's what I use, and how you can start making your own. 1. Foam: The Heart of Every Puppet Every Muppet-style puppet starts with foam- it gives your character its shape and movement. What I use: Old mattress pads, couch cushions, or any upholstery foam I can find. What to look for: Foam that's soft and springy (if it crumbles, skip it).
